Новый стационарный бетонный завод New Enesmak M100 Stationary Concrete Batching Plant

TECHNICAL SPECIFICATIONS

1- Aggregate Bunker and Weighing Belt : 1 unit
Capacity : 100 m3
Number and quantity of bunker discharge gates : 4 x 25 m3
Sand compartment location and quantity : 2
Sand compartment vibrator brand and quantity : 4 x MVE 300/3, WAM
Pneumatic piston brand and quantity : REXROTH – 8 units
Pneumatic Valve Brand : REXROTH
Bunker top grid and mesh size : available – 100 mm x 100 mm
Moisture Sensor : 1 unit – ARNOLD
Bunker Top Cover (optional) : with painted galvanized sheet
Weighing Belt : 1 unit
Loadcell quantity, capacity, brand : 4 x 5,000 kg – ESIT
Conveyor Belt brand : DERBY
Belt dimensions : 1000 mm x 14,400 mm
Motor – gearbox brand : 15 kw 1500 rpm GAMAK-DİŞSAN DG2-250
Belt misalignment switch : 4 units
Belt Safety Switch : 2 units
Belt Break Sensor : 1 unit
Emergency Stop Button : 1 unit
Bearing Housings : SNA series with grease lubrication
Drums : 10 mm rubber coated
Roller Bearings : standard SKF
Scraper : V type with counterweights
Weighing Bunker Vibrator : WAM MVE 200 / 3 – 1 unit

1 - AGGREGATE TRANSFER BELT : 1 unit

Belt Dimensions : 1000 mm x 28,000 mm
Belt brand : DERBY
Motor Gearbox Brand : 30 kw 1500 rpm GAMAK DİŞSAN
Belt Cover : semi-closed (with galvanized sheet)
Walkway : single sided
Belt Misalignment Switch : 4 units
Belt Safety Switch : 2 units
Belt Break Sensor : 1 unit
Drum bearing housings : SNA series with lubrication nipples
Roller Bearings : standard SKF

2 – CARRYING STRUCTURE

The main chassis and steel structure manufactured with heights between 4100 mm and 4250 mm are produced with high quality steel reinforcement and workmanship and comply with ISO 9001 and CE international standards.
With an average width of 5,000 mm, it provides great convenience for transit mixer approach and filling as well as easy operation.
The main carrying chassis includes platform railings and ladder.
The main carrying chassis is covered with galvanized sheet and painted with RAL series paint according to customer request. (Mixer chassis cover is optional.)

3.1- Aggregate Holding Bunker : 1 unit
Capacity : 2.5 m3
Gate : butterfly valve with pneumatic drive
Vibrator : WAM- MVE 200/3

3.2- Cement Weighing Bunker : 1 unit
Weighing Capacity : 1000 kg
Loadcell : 3 x 1000 kg ESIT
Valve : WAM V1- FS250S DIAMETER: 250
Driver : CP 101 WAM
Vibrator : WAM MVE 60/3 1 unit

3.3- Water Weighing Bunker : 1 unit
Weighing Capacity : 500 Lt.
Valve : WAM V1 FS 150 S pneumatic DIAMETER: 150
Driver : CP 101 V
Loadcell : 2 units x 1000 kg ESIT

3.4- Additive Bunker : 1 unit
Capacity : 50 kg
Loadcell : 100 kg ESIT
Valve : 1’’ WAM

3.5- Compressed Air System : 1 unit
Brand : Tamsan
Air tank capacity and volume : 1500 Lt/min flow / 700 Lt tank volume
Working Pressure : 10 bar
Motor Power : 5.5 kw

3.6- Water Installation : 1 set
Plant upper piping installation including pneumatic valve. Hydrophore and water pump belong to ENESMAK Machinery. Water installation up to the plant chassis belongs to the buyer.

3 – MIXING MIXER : 1 unit
Origin : TURKEY
Brand : ENESMAK MACHINERY / TWIN SHAFT TYPE
Type : 2500/1500
Loading Capacity : 3000 lt.
Fresh Concrete Capacity : 1500 lt.
Compacted Concrete Capacity : 1000 lt.
Motor Gearbox Power : GAMAK 37 kw*2
Cover Piston brand type : HİDROMEGA HYDRAULIC
Discharge Gate Quantity : 1 unit
Central Lubrication brand : SKF automatic central
Emergency discharge : pneumatic discharge gate for emergency situations
Maintenance Cover : Safety switch
Mixer Bottom Wear Plates : 15 mm
Mixer Inner Walls (wear plate) : 15 mm
Mixer Mixing Arm Materials : 20 mm
Emergency discharge
Water Distributor
Mixer Discharge Chute body wear plates – 5 mm
Automatic lubrication system monitoring feature via PC

4 – BASIC AUTOMATION SYSTEM

The command and control system is basically carried out with SIEMENS and DELTA PLC and operator panel.
Thanks to the BETOSISTEM device implemented with extensive knowledge and experience and continuously developed, very high capacity perfect weighing and dosing accuracy is achieved and displayed with process weighing and dosing algorithms.
There is a mimic diagram on the control panel including the system flow diagram, buttons, switches and signal lamps.
With the buttons on the mimic diagram, semi-automatic and fully automatic control of each equipment can be performed.
Extensive data communication is carried out at very high speeds while minimizing cable usage.
Thanks to the installed system, the infrastructure required for software and hardware options that provide many technological opportunities has been prepared.
Alternative possibilities are offered for all kinds of remote access (local network, internet, telephone line), intervention and service options.
Thanks to MMC circuits using DELTA PLC series products, uninterrupted production is ensured under all environmental conditions.

COMPUTER CONTROL AND CONTROL (SCADA) SYSTEM

The SCADA program operates on the DELTA plc package and provides perfect compatibility in the system with Totally Integrated Automation logic.
The system operates with animation support on the computer screen.
Control, monitoring, parameter entry, calibration, fault indications, recipe, report etc. operations can be performed from the computer.
All production and shipment information is recorded in detail in the database. Thus, flexible data management and sharing opportunities are provided to users and surrounding units.

6 – CEMENT SILO EQUIPMENT : 1 set

Silo pressure valve quantity brand : WAM
Silo level indicator quantity, brand : WAM ILC 220 (lower and upper)
Silo air jet quantity, brand : WAM 6 units x silo quantity
Silo bottom valve and valve lever : WAM
Pneumatic pipe installation FR Filter regulator, ½’’ 220 volt solenoid valve

7 – CEMENT SCREW CONVEYOR : 1 unit

Brand : WAM
Size : Diameter 273 mm 8000 mm
Motor Power : 7.5 kw
Capacity : 100 ton / hour

9- SILO TOP FILTER : 1 unit

Filter : WAM
Jet pulse (compressed air) cleaning system with electronic control, total 24.5 m2 surface area and 2200 – 2500 Nm3/h air filtration capacity. Ø 800 mm diameter body made of 1 mm AISI304 material.

10 – CONTROL CABIN : 1 unit

Size : 2400 mm x 4.000 mm x 2500 mm
Air Conditioner : available
Outer Surface : painted galvanized sheet
Inner Surface : 12 mm laminated chipboard
Insulation : side wall rigid polystyrene foam
: ceiling glass wool
Windows : PVC system

Note: Electrical installation including sockets and switches is available inside the cabin.

11 – PAINT

It is painted with one coat primer and RAL final coat paint according to customer request.

12 – DOCUMENTATION

Spare Parts : available
User Manual : available
Maintenance Manual : available
Electrical Diagram : available
Concrete Foundation Projects : available
Automation circuit diagram : available